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    Turnaplast  >  Injection moulding

    Injection Moulding






    Injection moulding of plastic materials


    Turnaplast - Injection moulding of plastic materials

    We perform the injection moulding of various plastic materials using 19 injection machines.

    The machinery encompasses machines with locking forces from 500 kN to 6000 kN. The largest weight is 1250 g for classic injection moulding (and 70+25 g for two-component injection moulding). We have experience in the injection moulding of standard and engineering thermoplastics. The base materials can be coloured in the desired hues. We put great emphasis on developing the injection moulding of technically complex materials (and products) and micro injection moulding. Our technological experience, professional approach with a simulation of the parameters and cooperation with outside expert institutions have helped us master the injection moulding of plastic materials.

    Information on our technology park:

    • 19 machines for injection moulding (1K and 2K)

    • locking forces of the machines [kN]: from 500 to 6000

    • highest injection weight [g]: 1250 (1K), 70+25 (2K)

    • two-component injection moulding: Engel 1300/330H/80W

    • minimum size of the injection mould [mm]: 150 x 150

    • maximum size of the injection mould [mm]: 700 x 630 x 700

    • product removal: automatic ejection, detaching and depositing with a robot

    • film insert moulding – IMD

    • gas assisted injection moulding


    In the production, we employ the following materials:

    • standard thermoplastics (PP, PE, PVC, SAN, PS),

    • engineering thermoplastics (ABS, ASA, PMMA, PC, PA, POM, PBT, PC/ABS),

    • elastomers (TPE, SBR),

    • composite materials (PA, PBT - usually reinforced with glass, carbon, aramid or polyethylene fibres).

    IMD (Insert Moulding Decoration)


    IMD (Insert Moulding Decoration) is a process that enables the decoration of injection moulded products (using a special film) during the injection moulding.

    IMD (Insert Moulding Decoration) is a process that enables the decoration of injection moulded products (using a special film) during the injection moulding.

    The method is extremely effective when trying to create a highly aesthetic appearance for components or products with optimal costs and simultaneously it is also suitable for producing more complex geometries.
    As a visual effect, it can replace the procedures of multi-coloured printing, galvanizing or the vapour deposition of metal coverings and can create the appearance of brushed metal.


    In some cases it is possible to reduce the number of required semi-manufactured products by employing IMD technology. This technology enables the production of transparent and tinted screeds and windows and smaller keys during the injection moulding of a thermoplastic product, which reduces the need for more tools and separate manufacturing procedures.


    The course of an IMD process:

    1. Decoration of a polycarbonate film with graphic print (done on the back of the film so that the graphic is protected from scratches during the use of the product).

    2. 3D design of the film (in the event of a more complex geometry).

    3. Cutting out the film.

    4. Injection moulding of the product (by inserting the film into the tool).

    Turnaplast - We assemble semi-manufactured products or finished products and also provide the option of comprehensive logistics services and final inspections.

    Assembly

    Depending on the customer’s requests, we can assemble the injection moulded components into assemblies. We assemble semi-manufactured products or finished products and also provide the option of comprehensive logistics services and final inspections.

    Assembly is performed for elements of coffee, washing, cooling, cooking and drying appliances.

    We also assemble products intended for locating persons or goods, assemblies for the electrical industry etc.

    Technology
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    • IMD (Insert Moulding Decoration)
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    Turnaplast d.o.o.

    Primorska cesta 6b
    3325 Šoštanj, Slovenija
    E: info@turnaplast.si
    T: +386 3 733 84 50+386 3 733 84 50
    F: +386 3 733 84 60
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